#Wire butt splice how to
#Wire butt splice code

Once both ends of the connector have been crimped to the metal connector, make sure the insulated sheath completely covers the wires. Use a crimping tool to crimp the metal connector tightly to the wires, creating a solid mass inside the connector barrel.Ħ. The metal sleeve inside the connector should completely cover the wires on each end.ĥ. Slide the butt connector over the stripped wire ends covering the exposed wires. Also check that no electrical charge is present.Ĥ. Make sure the electricity is shut off before handling any electrical wiring at the source. Determine the wire size (gauge) and correspond that to the correct color of butt splice connectorģ. Locate the end sections of the wire and strip the vinyl sheath until a specified length of wire is exposedĢ.

#Wire butt splice how to

Now you can see that it is necessary to understand what type of electrical connection you are going to need with the wires that are used.īelow are some tips to determine how to achieve a safe and successful electrical connection using Butt Splice Connectors:ġ. There are three options that satisfy most requirements Vinyl Insulated Butt Splices, Nylon Insulated Butt Splices and Heat Shrink Insulated Butt Splices.Ĭonnecting The Wires To The Butt Splice Connector The butt splices you’ll need depend on the wire size, single or multi-wire stranding, wiring material and installation factors. Most widely used are insulated connectors because they are usually designed for copper cables, can withstand higher voltages, and are tin plated for resistance to corrosion. The easiest and most recommended connector to use are insulated terminals because they provide a safe means to handle voltages up to 600V, and are approved to UL/CUL standards. There are insulated and non-insulated electrical terminal options. Next, Determine What Type Of Butt Spice Connector Is Best For Your Application Red is for 18-22 gauge wire, Blue is for 14-16 gauge wire, and Yellow is for 10-12 gauge wires.

#Wire butt splice code

A color code is assigned to the connectors to indicate a range of wire gauges that should be used with each one. It is important to understand what type and size connector you need before you begin so you don’t damage the connector or create an unsafe electrical connection. Before doing any repair of electrical wiring, remember to turn off the electricity so you don’t get hurt.īutt splice connectors come in a variety of colors and material types. It is a fast and reliable method to first, creating an electrical connection, and repairing an electrical connection between wires. If wires become loose or pull apart, a new butt connector can be quickly secured by cutting new wire ends, removing a portion of the sheath surrounding the wires and crimping together a new butt splice connection. Crimping pliers are the best way to crimp the insulated connector together to provide a safe and secure wire connection. They are easy and fast to install, providing a solid connection that can last as long as other methods of electrical connection on most applications.Ĭompression that is attained by crimping the butt connector is key to getting a solid connection. Butt splicers have very high connectivity that sustains the electrical current that passes through it. A butt splice connector is also referred to as ‘barrel splice’ in the electrical industry.Ī butt splice connector provides the means to connecting end wires to become one seamless, and effective wiring solution. A butt connector provided by Electrical Basics ensures an electrical current can pass safely from one wire to the other as connected in an end on end configuration. The intention is to provide a seamless electrical connection between two separate wires. Both stranded wire or solid wires can be safely spliced together with an insulated butt connector.

The design of the butt connector makes it possible to connect multi-conductor cables, whether it is a standard class B single strand wire, or a fine-strand multi-wire cable. A butt splice connector provides a compression type electrical connection between two opposing wire ends. Nylon Pigtail Connectors Closed End Connectorsīutt splice connectors are a common way to connect one wire to another wire in electrical wiring applications.Standard & High Temp Screw-On Wire Connectors.Wire Bundling, Securing & Protection - Cable, Wire.Color Cable Ties & Fluorescent Cable Ties.